Carli Suspension

Carli - Adjustable Track Bar - 0-3” Lift - 2014-2024 RAM 2500/3500 4x4 - CS-DATB-1419

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SKU: CS-DATB-1419
$543.00
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Tailored for 2014+ Ram 2500/3500 4x4 with 0-3" of lift. Designed for maximum suspension travel with minimal deflection and no bending. Featuring Vibration-Damping CUB Joint.

Carli Adjustable Track Bar, 0-3” Lift, 2014+ Ram 2500/3500, 4x4

  • Vibration Dampening CUB Joint: Captured Uniball Design allows bind-free cycling while reducing vibrations with the use of double vulcanized uniball bushings for the frame side mount.
  • The Carli "Jammit Nut" design ensures no movement of the heim joint in the tube with the use of a tapered lock nut and tube. Boasting 100% more surface area than standard Jam nut, you can be sure the FK heim joint will not budge.
  • Includes Stabilizer Relocation Bracket to ensure proper clearance
  • 3/8" wall DOM construction with FK bearing and heim joine ensures MAXIMUM strength and durability with cleaner suspension cycling and less vibratino.
  • Fitment: The Carli Adjustable track bar is designed for Ram 2500/3500 trucks utilizing Carli 0-3" lifts but can also be used as a factory replacement on stock height trucks or an upgrade to an exisiting lift.

The track bar plays a crucial role in the front end of heavy-duty straight axle trucks, serving as both a suspension and steering component. Any deflection or wear in the track bar and its bushings immediately impacts the driver's experience, leading to issues like excessive steering input, floating front end, wandering, and the dreaded Death Wobble. Lifting the truck makes matters worse by putting additional load and strain on the bar by pulling the axle off-center and changing the undercarriage geometry. Carli's Adjustable Track Bar is engineered to address these problems effectively. It deflects less than the stock bar, ensuring improved handling and damping vibrations without compromising performance and allows the axle to be re-centered restoring proper geometry. Unlike the factory bar, Carli's track bar offers an extended service life, being rebuildable rather than replaceable.

 

 

CARLI - RAM TRACK BAR - IN DEPTH

 

The track bar is the most important link under the front end of a straight axle, heavy-duty truck. It's both a suspension and steering component and any deflection in the bar or wear in the bushings are immediately felt by the driver in the form of excessive steering input, floating front end, wandering, and last but certainly not least, the dreaded death wobble. Exacerbate the bar's susceptibility to the above by lifting the truck and increasing the load while pulling the axle off-center and so completes the recipe for disaster.

 

CS-DATB-1419-High-Res

 

Enter the Carli Adjustable Track Bar. The goal, a link that deflects less than the stock bar, dampens vibrations without causing the sloppy handling associated with the stock bar, ensure service life far in excess of a factory unit while being rebuildable (vs. replaceable like the factory bar) all while being adjustable to center the axle on leveled vehicles. Many years have seen many iterations but we've landed on a design we feel impervious to future improvement

The DATB Track Bars are 3/8″ wall DOM construction, FAR stronger than the brackets to which they're bolted. This wall-thickness allows the end of the bar to be threaded to accept our 1″ x 7/8″ FK Bearing Chromoly RSMX14T Heim Joint with a massive 1″ shank.

 

CS-DATB-1419-Axle-Side-High-Res

 

You'll see many manufacturers running thinner wall and weld-in bungs with 3/4″ or 7/8″ shank heims as our previous generations did; running the thicker wall bar allows for more strength and one less welded joint - a potential point of failure - and the larger shank for exponentially more shear strength.

In place of a standard Jam-Nut, we've developed a tapered Jam Nut (mating surface similar to a lug nut) and matching machined taper into the end of the track bar. This ensures perfect centering of the joint while providing 100% more friction surface area than a standard Jam-Nut. More surface area equals more clamping force and a more reliable assembly.

 

Jammit

 

The frame end of the track bar saw a massive improvement in the DATB generation, as well. Our "CUB" joint starts with a proven FK Bearing 7/8″ Uniball at its center. Custom molded bushings are pressed on to encapsulate this Uniball then the assembly is pressed into the huge, gusseted frame-end housing of the track bar with a Stainless safety washer and retained with a snap ring. Custom Misalignment spacers center the joint in frame bracket and ensure full fore and aft movement of the track bar to be possible without bind or excessive bushing deflection.

 

CS-DATB-1419-Frame-Side-High-Res

CUB Joint

 

Why is this new bar such an improvement? Previous generations of our track bars relied on a 2 piece hat-bushing and crush sleeve at the frame, weld in bung at the axle with a standard jam-nut and a .250″ wall main tube. Truth be told, there was nothing wrong with this design and we ran it through some of the most treacherous terrain Baja had to offer for many years. Product improvements each came with justification. The hat bushings in the frame end of the bar were VERY sensitive to installation error. If a person purchased our track bar and paid a mechanic to install it who did so using a standard pneumatic impact gun, the factory torque to yield hardware wouldn't see it's factory torque value, the bushing would wear out as you're running an 8,000lb. truck on an un-preloaded piece of urethane and the customer would have nearly immediate handling issues. The customer isn't a mechanic; all they know is they paid a premium price for a product and a pro to install it and it wore out in no time flat. No one wins, here. With the preloaded CUB bushing, there's no fear of prematurely wearing the bushing due to a lack of preload as the pre-load is set by us in assembly and held by a snap ring so an impact gun installation is no longer an issue.

The axle end, again, weld-in bungs and standard jam-nuts have been used for MANY years. Like the hat bushings, they can be finicky to install as not everyone has the tools to yield the shank of a 7/8″ heim to its 660lb/ft. spec. Ensuring clamping force and thread interference was sufficient at a lower torque spec achievable by the weekend wrench, we increased the surface area to ensure we get the most clamping force possible.

Lastly, we include a bracket to relocate the factory (or Carli) steering stabilizer. The extended travel of a Carli suspension requires the bend in the bar toward the axle side to clear the bar from the axle bracket at full extension of the suspension. This leads to the bar contacting the stabilizer if not relocated. This is the case with many aftermarket track bars (look for the bend on the axle side0 but we're the only ones to address it.

WARNING : This product can expose you to chemicals including arsenic, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.ca.gov