Heavy Duty Engine Overhaul Kit - 2003-2004 Ford 6.0L F250-F550 (18mm Head Dowel)
Part # 789-1010
We've had so many calls for a full overhaul set that we had to put together these kits. MAHLE name brand kits include size options for Pistons & Rings, Rod Bearings, and Main Bearings. Kits will typically come in multiple packages and are drop-shipped direct from the MAHLE manufacturing facility.
Kit information:
Pistons
224-3454 Compression Standard, Use Ring # 41940
OE Part #'s: FORD XC3Z 6108-AA, 3C3Z6108AA, NAVISTAR 1840995C1
Bore (Ø) - 3.74 in / 95.0 mm
Full Length (GL) - 3.379 in
Compression Ring Groove 1 - 2.0 mm
(Comp. Ring Groove Wi) - 2.3 mm
Oil Ring Groove Width 1 - 3.5 mm
Pin O.D. (BoØ) - 34.01 in / 1.339 in
Material - Aluminium
Additional Pin Comment - Floating
Combustion Chamber Depth (MT) - 0.646 in
Recess Volume - 31.89
Casting Number - 95L102
Note - Keystone top ring. Coated skirts. For S/N 1611 and up. 2003 only
Piston Skirt Clearance - 0.004 in
Ring Set
41940 R7 Engine Set, Facing UCR-Plasma-Moly; OCR-Chrome
OE Part #'s: NAVISTAR 1845605C92
Bore (Ø) - 3.74 in / 95.0 mm
Thickness - 0.1692 in, 0.1511 in, 0.1027 in, 0.085 in
Width - 0.1353 in, 0.09019 in, 0.085 in, 0.07799 in, 0.0013 in, .0009 in, .0007 in
Connecting Rod Bearing Pairs
CB-1814P supersedes: CB-1814P(8)
OE Part #'s: CATERPILLAR 2978934, FORD 3C3Z6211AA, IHC 1835094C1, NAVISTAR 1848042C1, 1848131C91, 7082285C1, 7085756C91, 1835094C1, 1843034C91
Material -TM-77
Housing bore (min - max) - 2.873 in - 2.874 in / 2.874 mm
Max. Length - 0.831 in
Vert. Oil Clearance (min - max) - 0.001 in - 0.004 in
Shaft diameter (min - max) - 2.716 in - 2.717 in
Wall Thickness (max) - 0.078 in
Size - Standard
Camshaft Bearing Set
SH-1996S
OE Part #'s: FORD 3C3Z6A251AA, IHC 1828127C1, NAVISTAR 1828127C1
Material - B1
Size - Standard
Main Bearing Set
MS-2223P
OE Part #'s: FORD 3C3Z6D309AA
Material - TM-77
Housing bore (min - max) - 3.385 in - 3.386 in
Max. Length - 0.847 in
Vert. Oil Clearance (min - max) - 0.002 in - 0.004 in
Shaft diameter (min - max) - 80.99 mm - 81.011 mm
Wall Thickness (max) - 0.098 in
Size - Standard
Part Number - MB3874PU, MB3874PL, MB3788PU, MB-3788P(F), MB-3787P, CTNC147R, 1835102C1, 1835101C2
Engine Cylinder Head Gasket Set
HS54450 (For 18MM cylinder head dowel)
OE Part #'s: FORD 5C3Z-6079-C, 5C3Z-6079-E, 3C3Z-6079-E, 5C3Z-6079-B, NAVISTAR 1891054C93, 1891054C92, 1891054, 1891054C93, 1891054C92, 1891054
Item Grade - OEM Standard
Additional Package Contents - Contains Miscellaneous Gaskets And Seals
Torque to Yield - Yes
Exhaust Manifold Gasket Material - Multi-Layered Steel
Cylinder Head Gasket Material - Multi-Layered Steel
Intake Manifold Gasket Material - Molded Rubber
Lower Engine Gasket Set
CS54450
OE Part #'s: FORD 3C3Z 6E078-BA, NAVISTAR 1845253C92
Water Pump Gasket Included - Yes
Items in Package - 23
Item Grade - OEM Standard
Additional Package Contents - Contains Miscellaneous Gaskets And Seals
Water Outlet Gasket Included - No
Oil Pan Gasket Material - Rubber
Timing Cover Gaskets/Seal Included - Yes
Rear Main Seal Material - Rubber
Rear Main Seal Included - Yes
Oil Pan Gasket Included - Yes
Head Fasteners Included - No
Fuel Pump Gasket Included - No
