Heavy Duty Engine Overhaul Kit (Non-HO Pistons) - 2003-2004 Dodge 5.9L Cummins
Part # 789-1002
We've had so many calls for a full overhaul set that we had to put together these kits. MAHLE name brand kits include size options for Pistons & Rings, Rod Bearings, and Main Bearings. Kits will typically come in multiple packages and are drop-shipped direct from the MAHLE manufacturing facility.
Kit information:
Pistons
224-3674 - 2003-2004 NON-HO, 16.3:1 CR, Engine Model 'ETC', VIN Code: '6'
OE #'s: CHRYSLER 5093117AB, CUMMINS 3958675, 4089260, 3949807
Bore (Ø) - 4.016 in
Pin O.D. (BoØ) - 1.575 in
Full Length (L) - 4.141 in
Material - Aluminum
Combustion Chamber Depth (MT) - 0.732 in
Combustion Chamber Diameter (MØ) - 2.222 in
Rings
S42170 - Ceramic Chrome Top Ring, Replaces OE#'s: 4089258, 4089460, 3804947, 3947678, And 3959079, Item Grade Premium, Axial Height UCR-3.0MM; LCR-2.38MM; OCR-4.0MM, Ring Type UCR:RFK-18U; LCR:RBT-10; OCR: GCL-40UAW, R7 Single Cylinder Set, Facing UCR-Chrome; OCR-Chrome
OE #'s: CHRYSLER 4429051, CUMMINS 3802230, 3802421, 3804947, 3804990, 3947678, 3959079, 4089258, 4089460
Bore (Ø)- 4.016 in
Thickness - 0.173 in
Width -0.094 in
Connecting Rod Bearing Pairs
CB-1873AP - Fractured Rod, Standard Size Contains OE# 3969562 Upper Shell And 4893693 Lower Shell, .25MM Undersize Contains OE# 4932375 Upper Shell And 4892795 Lower Shell, .50MM Undersize Contains OE# 4932376 Upper Shell And 4893796 Lower Shell, .75MM Undersize Contains OE# 4932377 Upper Shell And 4893797 Lower Shell
OE #'s: CHRYSLER 4429175AB, 5102123AA, 68001948AA, CUMMINS 3939859, 3969562, 4893693
Material - TM-112
Housing bore (min - max) - 2.873 in - 2.874 in (72.987 mm - 73.012 mm)
Max. Length - 1.225 in (31.115 mm)
Vert. Oil Clearance (min - max) - 0.002 in - 0.004 in (0.038 mm - 0.114 mm)
Shaft diameter (min - max) - 2.716 in - 2.717 in (68.986 mm - 69.012 mm)
Wall Thickness (max) - 0.077 in (1.968 mm)
Main Bearing Set
MS-2328P - supersedes: MS-1717P; 180 Degree Thrust, Reduced Diameter Thrust Flange
OE #'s: CHRYSLER 4429 070, CUMMINS 3802070, 4955352, 4955853, 68002987AA
Item Grade - Premium Replacement
Material - TM-77
Housing bore (min - max) - 3.464 in - 3.465 in
Max. Length - 1.47 in
Vert. Oil Clearance (min - max) - 0.002 in - 0.005 in
Shaft diameter (min - max) - 82.987 mm - 83.012 mm
Wall Thickness (max) - 0.097 in
Part Numbers: PAD6214, MB3110PU, MB3109PL, MB3109PAU, MB-3110P, MB-3109P(F), CTNC014R
Engine Cylinder Head Gasket Set - Standard 1.28mm (*Choose Desired Kit)
HS54556
OE #'s: CHRYSLER 5093 228AB, CUMMINS 4089172, 4089819
Item Grade - OEM Standard
Additional Package Contents - Contains Miscellaneous Gaskets And Seals
Torque to Yield - Yes
Exhaust Manifold Gasket Material - Steel
Cylinder Head Gasket Material - Multi-Layered Steel
Intake Manifold Gasket Material - Graphite
-OR-
Engine Cylinder Head Gasket Set - Over-Bore 1.20mm (*Choose Desired Kit)
HS54557
OE #'s: CHRYSLER 5093 228AB, CUMMINS 3966342, 3966343, 4089172, 4089781, 4089819
Item Grade - OEM Standard
Additional Package Contents - Contains Miscellaneous Gaskets And Seals
Torque to Yield - Yes
Exhaust Manifold Gasket Material - Steel
Cylinder Head Gasket Material - Multi-Layered Steel
Intake Manifold Gasket Material - Rubber Coated Metal
Engine Conversion Gasket Set
CS54556
OE #'s: CHRYSLER 5093 229AA, CUMMINS 4089173
Water Pump Gasket Included - Yes
Item Grade - OEM Standard
Water Outlet Gasket Included - Yes
Oil Pan Gasket Material - Paper
Timing Cover Gaskets/Seal Included - Yes
Rear Main Seal Material - Fluroelastomer
Rear Main Seal Included - Yes
Oil Pan Gasket Included - Yes
Head Fasteners Included - No
Fuel Pump Gasket Included - No
Camshaft Bearing
SH-1981
1996 and up, 2.340" OD STORM Block, Position Number 1 - Material C-1
OE #'s: CHRYSLER 0500 3617AA, CUMMINS 3940059, 4983253
